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Offline Selective Soldering Machine Ant-i1

init sku time:

PCB is moved by X/Y table with servo motor, Solder pot is moved in Z with servo motor, drop jet flux is moved in Z with aircylinder.

Available Options

Preheating

Spray Flux

 Flx-DropJet : Standard equipped with drop jet valve from Germanny originally, which can meet dia 2mm flux  dot dimension.

Selecting Soldering Pot

Selecting Soldering Pot

● Titanium soldering pot, 100% capable for lead free  application. Standard equipped with mechanical pump,  easy for maintenance.

● N2 direct heating system is standard equipped,enhance the wetting ability for lead free sodlering.

Live camer

Live camer

 Sod-ProcMoni: Without open machine's door, operator can see soldering process in real time.

Preheating

Preheating

Pre-BPRE: Bottom preheating zone, before soldering PCB will move here to heat up setting time under setting temperature.

Solder nozzle

Solder nozzle

● Sod-WetNoz: Standard equipped with wet nozzle for customer's universal applicaiton. Can also design solder nozzle according cusotmer's application.

Offline Selective Soldering Machine Ant-i1 Features:

●    Small footprint, only W990mm x D1308mm.

●    Max board L350mm x W260mm (Can manually rotate board to 180degree to meet L700mm x W260mm).

●    English Windows 10 interface.

●    3 servo motors and servo drivers for motion.

●    Drop jet fluxer made in German.

●    Solder pot system with capacity 15kgs.

●    Wave height calibration system.

●    Bottom IR preheating zone.

●    “on-time” liver camera to show soldering process.

●    Pre-maintenance count down function.

Ant-i1 Specifications

  Item

  Ant-i1

  General

  Operating power/Max power

  4KW/6.5KW

  PCB dimension

   50x50---350x260mm (Can manually rotate board to 180degree to meet L700mm x W260mm)  

  Machine dimension

  W990mm X D1308mm X H1714MM

  Net weight

  400KG

  Power supply

  1PH 220V 50HZ MAX 30A Equip 40A contactor in factory

  Air supply

  3-5 bars  

  Exhausting required

  200M3/h

  Solder Management

   Standard Solder Stations

   1

  Solder Pot Capacity

  15kgs

  Heat-Up Time

  About 40mins

  Max Temperature

   380℃

   Solder Pot heater

  1.2kw

  Solder Nozzles

   Mini Wave Nozzles

  Dia 2 to 8mm  

  Customized nozzle

  Available

  Nozzle Material

  Proprietary Alloy

  (N2) Inertion Management

  N2 heater

  Standard Equipped  

  N2 Temp PID Control Range  

   0 - 300℃  

  N2 Consumption per Nozzle

  1.5m3/H

  Required N2 Purity

  >99.99%

  Flux Management

   Spray Flux Nozzle

  Standard equipped with drop jet nozzle made in Germany  

  Flux Capacity

  1L

   Flux Tank

  Constant pressure tank

  preheat

  IR heater  

  2kw

  Controlling System

  Industrial PC  

  Yes

  Typical Program Time

  10 Minutes

   Program method

  Draw path in scanned picture of board

  Controlling system

  PC

Solder It

Solder it” is windows10 based software.  With board scanned picture or Gerber file,  “POINT AND CLICK” to “draw and drag” motion path easily, make the initial programming in less than 10 minutes.

Path programming :

Point and Click

“Point and Click”

● to draw path with scanned picture as background, easiest way for path programming.

Solder path editing:

Solder path editing:

● Moving speed,Z height, wave height, Dwell time, wave slope speed etc are editable, get max flexibility to fit different type of components on the board. Empth move time, site working time, total cycle time are estimated once path programming finished. Easy for balance production line.

Maintenance & replacement assisting function :

Maintenance & replacement assisting function :

● we know how important the maintenance for a selective soldering machine. In the software, we list all maintenance job, time taking, comsumable parts life and remain life, etc. It can export to excel list, engineer can check what parts need to replace in next 3 month or 6 months, in this way to they can prepare everything in advance.

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