BA-400 /BA-550 THT Solder Joint Automated Inspection System

BA-400/BA-550 is a bottom type AOI equipment for throughhole solder joint inspection and chip component inspection. BA-400/BA-550 uses intelligent algorithm which can just click one button for programming, it greatly reduce the programming and debugging work, AI deep learning and self-training function can extend detectable defect types to reduce the misjudgement rate.

Available Options

BA-400 /BA-550 SMT Component Automated Inspection System Features

● High stability granite platform ensure machine running fast and stably.

● Heavy roller chain conveying system which can bear the weight of fixture.

● X/Y servo motor with high precision ball screw driving system ensures running accuracy.

● Equipped with 5M pixels CCD with RGBW 4 color light source to ensure inspection accuracy.

● Detection items: Chip components: Wrong, Miss, Reversed, Skew, Redundant, shift, foreign matter. Solder detect: excess, insufficient, no foot, bridge, not wetting.

● Easy programming: Use Intelligent algorithm which can automatically search chip components and solder joint on the PCB image without CAD files, and give the parameters, operator only need to fine-tune the program, it makes programming very easy.

● Intelligent algorithm: Intelligent neural network algorithm which can train the components with large sample images to comprehensively recognize the features of the components to improve the misjudge problems, and make programming easy.

● Equipped with Data statistics software, easy to search and export detailed statistical data.

BA-400 /BA-550 THT Solder Joint Automated Inspection System
Model		SA-400	SA-550
Image System	Camera	5 Mpixels CMOS Camera	5 Mpixels CMOS Camera
	Resolution	20um	20um
	FOV size	49*41mm	49*41mm
	Lighting	RGB + W four color integral	RGB + W four color integral
Motion System	X/Y Movement	AC Servo motor	AC Servo motor
	Platform	Granite, ball screw and linear rail.	Granite, ball screw and linear rail.
	With adjustment	Auto/Manual	Auto/Manual
	Flow Direction	L→R	L→R
Hardware	PC configuration	CPU: intel i5	CPU: intel i5
		Display card: NVIDIA GTX1050Ti	Display card: NVIDIA GTX1050Ti
		Memory: 32G DDR, 240G SSD+2T Mechanical Hard Disk	Memory: 32G DDR, 240G SSD+2T Mechanical Hard Disk
		Network: 1000M Wired Network Card	Network: 1000M Wired Network Card
	Communication	SMEMA	SMEMA
	Power Supply	1ph 220V, 50/60Hz, 1KW	1ph 220V, 50/60Hz, 1KW
	Air Supply	0.4-0.6Mpa	0.4-0.6Mpa
	Machine Size	L1125D1160H1340mm(not including display and light tower)	L1125D1410H1340mm(not including display and light tower)
	Weight	750kg	890kg
Software	Operation System	Ubuntu 18.04 LTS 64bit	Ubuntu 18.04 LTS 64bit
	Programming	Online programming, offline programming, CAD file loading, one-key programming with image	Online programming, offline programming, CAD file loading, one-key programming with image
	Statistic data function	SPC software	SPC software
PCB Size	Size	3 section rail: 5050-350400mm(for conveyor) 1 section rail: 5050-450400mm(for conveyor)	Single-section rail: 5050-550550mm
	Thickness	0.5-6.0mm	0.5-6.0mm
	PCB Weight	3kg	3kg
	Clearance	Top/Bottom：110/25mm	Top/Bottom：110/25mm
	Clamping Edge	5.0mm	5.0mm
Inspection Catagories	Component	Missing, Reversed, Shift, Damaged, Skew, Redundant, Foreign material	Missing, Reversed, Shift, Damaged, Skew, Redundant, Foreign material
	Solder	No solder, Insufficient/Extra solder, Bridge, not welding, no foot, Hole	No solder, Insufficient/Extra solder, Bridge, not welding, no foot, Hole
	Inspection Component	handle minimum 0603 component	handle minimum 0603 component
	Inspection Speed	230-250ms/FOV	230-250ms/FOV
	Barcode reader	1D or 2D barcode reading by camera	1D or 2D barcode reading by camera

BA-400 /BA-550 SMT Component Automated Inspection System Dimension:
Dimension of the machine:


	Hardware ● High stability granite platform ensure machine running fast and stably.

	Hardware ● X/Y servo motor with high precision ball screw driving system ensures running accuracy.

	Hardware ● Equipped with 5M pixels CCD with RGB 3 color light source to ensure inspection accuracy.

	Hardware ● Heavy roller chain conveying system which can bear the weight of fixture.

	Hardware ● The top of the RGB 3 color light source is equipped with a air blow-type cleaning device, which can effectively clean the foreign matter such as tin dross on the top of the RGB 3 color light source. Keep the CCD and RGB+W 4 color light source clean.

SMT Component Automated Inspection System Algorithm:
Intelligent neural network algorithm: The traditional algorithm is mainly to compare the color of the reflected light of the soldering joint, and then to judge whether it has bad quality. In this case, the programmer is required to be experienced and familiar with the various forms of bad products. Neural network algorithm through the analysis of big data processing, can know the various forms of solder joints,and low requirements for the operator.


SMT Component Automated Inspection System Algorithm:
Intelligent algorithm also can train the components with large sample images to comprehensively recognize the features of the components to improve the misjudge problems.
Priciple comparision with raditional algorithm


SMT Component Automated Inspection System Programming:
Easy programming: Use Intelligent algorithm which can automatically search chip components and solder joint on the PCB image without CAD files,and give the parameters, operator only need to fine-tune the program, it makes programming very easy.


SMT Component Automated Inspection System Software function:
Path optimization: Fewer FOVs: Do not photograph on where there is no solder joints to reduce FOVs and make inspection more efficient. Shorter photographing paths to save time More suitable imaging position: avoid solder joint at FOV junction to ensure test effect.


SMT Component Automated Inspection System Software function:
Multiple detection and debugging modes: ◆ Support panel board detection. ◆ Support mixed board detection, suitable for small-batch multi-PCB detection. ◆ Badmark skip mode. ◆ Online programming and debugging without stopping the production line. ◆ Offline programming (optional ).

SMT Component Automated Inspection System Data statistic:
Powerful data statistic software, easy to search and to be exported as a Exel file.