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Inline Selective Soldering Machine MAS-i2

init sku time:

MAS-i2 Selective Soldering Machine is formed by 3 processes as blow and all the processes are integrated into one compact machine.
● Selective spray flux part: It can do selectively flux spraying to required position on PCB. 
● Preheating part: It will heat up the PCB and active the flux performance. 
● Selective soldering part: It can do selectively soldering to required pad on PCB.

Available Options

Spray Flux

Spray Flux

 Flx-DropJet : Standard equipped with drop jet valve from Germanny originally, which can meet dia 2mm flux dot dimension.

Selecting Soldering Pot

Selecting Soldering Pot

● Titanium soldering pot, 100% capable for lead free application. Standard equipped with mechanical pump, easy for maintenance.

● N2 direct heating system is standard equipped, enhance the wetting ability for lead free sodlering.

Electro-magnetic pump

Electro-magnetic pump

●German made electro-magnetic pump Coil.

Point and Click

Live camer

 Sod-ProcMoni: Without open machine's door, operator can see soldering process in real time.

Solder path editing

Preheating

Pre-BPRE: Standare with top hot air convection, bottom IR preheating zone.

Maintenance & replacement assisting function

Solder nozzle

● Sod-WetNoz: Standard equipped with wet nozzle for customer's universal applicaiton. Can also design solder nozzle according cusotmer's application.

Inline Selective Soldering Machine MAS-i2 Features:

●    XY servo table for fluxing. Z1 for drop jet flux 1, optional with Z2 for drop jet flux 2. also optional distance between drop jet flux adjustable by software.

●    Top preheating zone, bottom IR zone.

●    Solder section both standard equipped with IR preheating zone at top.

●    XY servo table for solder station, servo axis Z1 for solder pot 1. servo axis Z2 for solder pot 2. Optional with electro-magnetic pump made in Germany.

●    Standard equipped live-on camera for both solder pot's soldering process.

●    Standard equipped with wave height calibration.

●    Windows 10 system English version.

MAS-i2 Specifications

  Item

  MAS-i2

   General

   Operating power/Max power

   6KW/20KW

   PCB dimension

  Min W80xL100— Max PCB W457.2 x L508mm (18" x 20") (Two nozzle solder individually)                                  
   Max PCB W508 x L508mm (20" x 20") (Two nozzle solder parallel)                    

  Machine dimension

  2700(L)*1725(W)*1650(H)

  Net weight

  1500KG

  Power supply

  3PH 380V 50HZ

  Air supply

  3-5 bars

  Exhausting required

  800M3/h

  PC

  Yes

  Typical Program Time

  10 Minutes

  PCB Robotic Platform

  Flux Nozzle Type

  drop jet fluxer made in Germany  

  Flux Nozzle Quantity

  Standard equip 1 set, optional to equip another set

   Flux Tank Capacity

  1L

  Flux Tank Quantity

  Standard equip 1 set, optional to equip another set (when use two different flux)

  Flux Nozzle Distance

  optional adjustable by motor

  Axes of Motion

  X, Y Servo motor, Z by penumatic cylinder

  Position Accuracy

   +/- 0.05mm

  preheat

  Preheating method

  Top hot air, bottom IR

  Solder Management

  Solder pot type

  Standard equipped mechanical pump, optional with electro-magnetic pump(made in Germany)

  Standard Solder Stations

  2

  Solder Pot Capacity  

  15 kgs

  Solder Temperature Control

  PID

  Heat-Up Time  

  About 40mins

  Max Temperature  

  350℃

   Mini Wave Nozzles  

  Dia 3 to 12mm

  Customized nozzle

  Available  

  Axes of Motion

  X, Y, Z1, Z2

  Motion Control

  All servo control with ball screw

  Position Accuracy

  +/- 0.05mm

  (N2) Inertion Management

  N2 Consumption per Nozzle

  4m3/H

  Required N2 Purity  

  >99.99%

Software System

Solder it” is windows10 based software. With board scanned picture or Gerber file, “POINT AND CLICK” to “draw and drag” motion path easily, make the initial programming in less than 10 minutes.

Path programming :

Point and Click

“Point and Click”

● to draw path with scanned picture as background, easiest way for path programming.

Solder path editing:

Solder path editing:

● Moving speed,Z height, wave height, Dwell time, wave slope speed etc are editable, get max flexibility to fit different type of components on the board. Empth move time, site working time, total cycle time are estimated once path programming finished. Easy for balance production line.

Maintenance & replacement assisting function :

Maintenance & replacement assisting function :

● we know how important the maintenance for a selective soldering machine. In the software, we list all maintenance job, time taking, comsumable parts life and remain life, etc. It can export to excel list, engineer can check what parts need to replace in next 3 month or 6 months, in this way to they can prepare everything in advance.

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