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Intelligent Thermal Profiler KIC-X5

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Robust and Compact Hardware with 2 Year Warranty

This new and improved hardware is designed to withstand the roughest and toughest daily handling. In addition, the electronic circuitry has been changed to tolerate a higher level of voltage spikes that occur occasionally in some ovens and wave solder machines. KIC is putting its money where its mouth is by offering a standard two year warranty on this durable profiler.

Available Options

Robust and Compact Hardware with 2 Year Warranty

    This new and improved hardware is designed to withstand the roughest and toughest daily handling. In addition, the electronic circuitry has been changed to tolerate a higher level of voltage spikes that occur occasionally in some ovens and wave solder machines. KIC is putting its money where its mouth is by offering a standard two year warranty on this durable profiler.

    The X5 is available in 7, 9, and 12 channel versions using standard type K thermocouple connectors. Acquiring more data in a small unit is only the beginning. The X5 ’s industry leading performance provides better data acquisition to precisely identify what is going on with each thermal profile and process in the factory. Thermal profile data are conveniently transferred to your computer via a USB connection. The X5 ’s RF version transfers the profile data in real time to the PC via wireless radio frequency transmitters. Standard AAA batteries power the X5 and you have the option of using rechargeable batteries if you prefer. The X5 is also powered via the USB cable when connected to a computer, bypassing the batteries, thus extending the duration of their use.


Data Intelligence Software

  The X5 ’s software uses a modern, graphical interface that quickly and intuitively guides you through the task of profiling. All your critical profile and process data are measured including slope, peak temperature, time above liquidous, etc. In addition, the software measures the Process Window Index™ (PWI) statistic. The PWI mathematically and objectively identifies your profile’s ‘fit’ to the established process window. A PWI less than 100 indicates an in-spec profile. The PWI is lower as your process is centered within the process window. Therefore, the lower your PWI, the deeper in the sweet spot of the process window.

   The PWI also instantly reveals where your process or the oven needs to be adjusted. Manual prediction capability comes standard with the X5 allowing you to instantly view the expected change in the profile to changes in the oven setpoints. The Navigator Power™ software feature automates process improvement and optimization for you and ships standard with the X5 . Within seconds, the Navigator Power will identify the single best oven setup based on your choice of 3 optimization criteria: 

     • Center of the process window 

     • Maximum conveyor speed

     • Minimum electricity use 

  The X5 also comes standard with SPC charting software that helps reveal changes in the profile over time. The X5 hardware and software establish a new generation of profiler to improve your production quality, productivity, and documentation.


Profiling Reduced to a Single Number

The Process Window Index™

Profiling Reduced to a Single Number

●   The PWI measures the profile’s fit to the process window in a mathematical and objective manner by using a single number. This aids in optimizing the process by comparing and ranking alternative profiles in terms of their fit to the available process window. The lower the PWI, the more efficient and stable the process! (See the PWI data sheet for a detailed explanation)

Risk-Free Guarantee

●   All KIC products are designed to give maximum value and fast payback by streamlining your thermal process. Investment in a KIC product is a step toward total process control and quality management. All KIC products come with a no questions asked, 30-day money back guarantee.

X5 Profiler

  Accuracy: ±0.5°C

  Resolution: 0.1°C

  Internal Operating Temp: 0°C to 85°C

  Sample Rate: 0.1 to 10 per second

  Data Points: 224,640

  PC Connection: USB 2.0 (Std-A/Mini-B)

  Power Requirements: (3) AAA batteries or

  USB cable when connected to a computer Radio Frequency (RF): 433.92 MHz

  Thermocouple Compatibility: 7, 9, 12;   Channel Unit: Type K, Standard

  Dimensions (L x W x H mm): 
  7-Channel Unit: 206.0 x 60.0 x 17.0;   9-Channel Unit: 206.0 x 75.0 x 17.0;   12-Channel Unit: 206.0 x 98.0 x 17.0

  Thermal Shields: See Temperature Tolerance Table below for specifications.

  Datalogger Model: data are downloaded to the computer through a USB cable after the run.

  Dual Unit Model: data are sent to the computer in real-time during the run. Data are also stored internally for USB download after the run.

  Note: The X5’s software, Profiling Software, may interface directly with some oven controllers, eliminating the need for manual setpoint data entry. Please consult your oven supplier for availability.

  Accuracy based on factory calibration.

X5 Kit Contents

Temperature Tolerance Table

(maximum endurance in minutes at specified temperature)

Temperature Tolerance Table

Computer Configuration

Minimum System Requirements

  Dual Core / 1 GHz Processor PC with 2 GB RAM

  2 GB available storage

  Video 1024 x 768 resolution / 16-bit

  1 available USB port (for data download)

  1 available USB port (for software key)

  Microsoft Windows XP, Vista or 7 (32-bit or 64-bit)

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