This machine is designed with a dual rail conveyor (W580xL508mm), four individual solder pots, and can solder four boards simultaneously. It also can expand to solder six pots.
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MAS-i22/1 Machine layout: |
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MAS-i22/1 General Explanation: |
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MAS-i22/1 is an inline machine for high output requirements with the following features:
● Dual rail conveyor (Max W508 x L508mm)
● 4 individual solder pots
● Can solder for 4 boards at the same time
● Expandable for 6 pots
● Heavy load boards! Can meet Max 20kg load for each product
● High flexibility - use one or both lanes of the conveyor
● Max board can size W500mm x L500mm
● Windows 10 system
● Real-time soldering process monitor
MAS-i22/1 Specifications | |
Item | MAS-i22/1 |
General |
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Operating power/Max power | 10KW/32KW |
Machine dimension | 5650(L)*1865(W)*1720(H) |
Net weight | 2300KG |
Power supply | 3PH 380V 50HZ |
Air supply | 3-5 bars |
Exhausting required | 600M3/h x 2 ports |
PC | Yes |
Typical Program Time | 10 Minutes |
Conveyor section x 5 sets |
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Conveyor lane | Single Lane |
MAX PCB (single lane model) | W508xL508mm |
PCB top clearance | 120mm |
PCB bottom clearance | 35mm |
Max PCB weight | 20kgs |
Selective fluxing table x 1 sets |
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Flux Nozzle Type | drop jet fluxer made in Germany |
Flux Nozzle Quantity | Standard equip 1 set |
Flux Tank Capacity | 1L |
Flux Tank Quantity | 1pc |
Axes of Motion | X, Y Servo motor |
Position Accuracy | + / - 0.05mm |
Preheat section x 2 sets |
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Preheating method | Top hot air, bottom IR |
Temperature range | 25--250℃ degree |
Selective soldering table x 2 sets |
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Solder pot type | Standard equipped mechanical pump Optional with magnetic pump |
Solder pot quantity | 1 set |
Solder Pot Capacity | 15kgs / pot x 1pots |
Solder Pot distance | Software adjustment |
Solder level alarm | standard equipped |
Mini Wave Nozzles | Dia 4,6,8,10,12MM |
Customized nozzle | Available |
Motion Control | All servo control with ball screw |
Position Accuracy | + / - 0.05mm |
Top preheating | Standard equipped with IR top preheating |
(N2) Inertion Management |
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N2 Consumption per Nozzle | 1.5m3/H, total 3m3/H (recommend to use SELMATE-4) |
Required N2 Purity | > 99.99% |
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Software System |
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Solder It ● “Solder It” is a Windows Professional 10 based software designed to create a solder program. It can easy POINT AND CLICK for fluxing path and soldering parameters. |
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● All motion path can be editable, include soldering speed, empty move speed, dwell time, solder Z height, wave height, wave slop speed, solder leaving angle, N2 temperature etc. Meanwhile, any factors related to good soldering result, it will be monitored, for sample all air pressure, N2 pressure, N2 purity, N2 flow rate etc. |
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● Date base information. Engineer can input all solder, flux, solder nozzle information to machine. When doing programming, they can add these information to programming of board. In future to produce the same board, it will be easy to get not only motion information, but also what flux/solder/nozzle was used before, easy to repeat soldering quality. |
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● Pre-maintenance & consumable parts timing function. Can count down consumable parts’ life time, remind engineer to do necessary change in advance. Also, can remind for necessary maintenance of machine. |
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● 3 Level logging rights and date log information records. Who use machine, when use machine, what unnormal happen on machine, all these will be recorded. |
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