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MAS-i24/1 4 pots selective soldering

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MAS-i24/1 is the machine designed for below products:
1. High output requirement! Machine designed with single lane conveyor (Max W508xL508mm), 4 individual solder pot, can solder for 4 boards at same time.
2. Heavy load board! Max 20kg load for each conveyor.
3. High flexibility! 4 solder pots with individual Z axis, can equip with 4 different size nozzle. Each nozzle can cover 508x508mm soldering area.

Available Options


MAS-i24/1 Machine layout

MAS-i24/1 Machine layout

MAS-i24/1 General Explanation

MAS-i24/1 General Explanation

General Explanation: Soldering section

General Explanation: Soldering section

General Explanation: Soldering section

General Explanation: Soldering section

General Explanation: Soldering section

General Explanation: Soldering section

General Explanation: Soldering section

General Explanation: Soldering section

MAS-i24/1 General Explanation:  Combination of machine--selective fluxing table

MAS-i24/1 General Explanation:   Combination of machine--selective fluxing table

MAS-i24/1 General Explanation:  Combination of machine--selective fluxing table

MAS-i24/1 General Explanation:   Combination of machine--selective fluxing table

MAS-i24/1 General Explanation: Combination of machine--Preheating section

MAS-i24/1 General Explanation: Combination of machine--Preheating section

MAS-i24/1 Hardware--Fluxing & preheating

MAS-i24/1  Hardware--Fluxing & preheating

MAS-i24/1 General Explanation: Combination of machine--Selective soldering table

MAS-i24/1 General Explanation:  Combination of machine--Selective soldering table

MAS-i24/1 General Explanation: Combination of machine--Selective soldering table

MAS-i24/1 General Explanation:   Combination of machine--Selective soldering table

MAS/i24-1 Hardware--Soldering

MAS/i24-1 Hardware--Soldering

MAS-i24/1 Hardware

Hardware

MAS-i24/1 Specifications

  Item

  MAS-i24/1

  General

 

  Operating power/Max power

  12KW/36KW

  Machine dimension

  5650(L)*1865(W)*1720(H)

  Net weight

  2500KG

  Power supply

  3PH 380V 50HZ

  Air supply

  3-5 bars

  Exhausting required

  600M3/h x 2 ports

  PC

  Yes

  Typical Program Time

  10 Minutes

  Conveyor section  x 5 sets

 

  Conveyor lane

  Single Lane

  MAX PCB (single lane model)

  See “Soldering section” explanation

  PCB top clearance

  120mm

  PCB bottom clearance

  35mm

  Max PCB weight

  20kgs

  Selective fluxing table  x 1 sets

 

  Flux Nozzle Type

  drop jet fluxer made in Germany

  Flux Nozzle Quantity

  Standard equip 2 set

  Flux Tank Capacity

  1L

  Flux Tank Quantity

  2pcs

  Flux Nozzle Distance

  width adjustable by software

  Axes of Motion

  X, Y Servo motor

  Position Accuracy

  + / - 0.05mm

  Preheat section   x 2 sets

 

  Preheating method

  Top hot air, bottom IR

  Temperature range

  25--250℃  degree

  Selective soldering table x 2 sets

 

  Solder pot type

  Standard equipped mechanical pump Optional with magnetic pump

  Solder pot quantity

  2 individual sets

  Solder Pot Capacity

  15kgs / pot  x  2pots

  Solder Pot distance

  Software adjustment

  Solder level alarm

  standard equipped

  Mini Wave Nozzles

  Dia 4,6,8,10,12MM

  Customized nozzle

   Available

  Motion Control

  All servo control with ball screw

  Position Accuracy

  + / - 0.05mm

  Motion table

  Pot A &B share X, Y table, have individual Z axis, Y distance adjutable by software

  Top preheating

  Standard equipped with IR top preheating

  (N2) Inertion Management

 

  N2 Consumption per Nozzle

  1.5m3/H, total 6m3/H (recommend to use SELMATE-8)

  Required N2 Purity

  > 99.99%


Software System

Solder It

Solder It

● “Solder It” is a Windows Professional 10 based software designed to create a solder program. It can easy POINT AND CLICK for fluxing path and soldering parameters.

All motion path can be editable

● All motion path can be editable, include soldering speed, empty move speed, dwell time, solder Z height, wave height, wave slop speed, solder leaving angle, N2 temperature etc. Meanwhile, any factors related to good soldering result, it will be monitored, for sample all air pressure, N2 pressure, N2 purity, N2 flow rate etc.

Date base information

● Date base information. Engineer can input all solder, flux, solder nozzle information to machine. When doing programming, they can add these information to programming of board. In future to produce the same board, it will be easy to get not only motion information, but also what flux/solder/nozzle was used before, easy to repeat soldering quality.

Pre-maintenance & consumable parts timing function.

● Pre-maintenance & consumable parts timing function. Can count down consumable parts’ life time, remind engineer to do necessary change in advance. Also, can remind for necessary maintenance of machine.

3 Level logging rights and date log information records.

● 3 Level logging rights and date log information records. Who use machine, when use machine, what unnormal happen on machine, all these will be recorded.

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