MAS-i4 Dual pot selective machine

MAS-i4 is the latest generation selective with below feature:

High Flexibility, Highest output !!!

●  XY servo table for fluxing. Z1 for drop jet flux 1, optional with Z2 for drop jet flux 2. distance between drop jet flux adjustable by software.
●  Top convection preheating zone, bottom IR preheating zone.
●  Solder section standard equipped with IR preheating zone at top.
●  XY servo table for solder station, servo axis Z1 for solder pot 1, servo axis Z2 for solder pot 2.
●  Each solder pot is with two individual selective wave tunnel.
●  Standard equipped live-on camera for both solder pot's soldering process.
●  Standard equipped with wave height calibration.
●  Windows 10 system English version.

Available Options

General Explanation: Dimension

General Explanation: Layout

General Explanation: Solder nozzle distance range

General Explanation: How to meet “Highest output with high flexibility”

Hardware--layout

Hardware--Conveyor

Hardware--Fluxing & preheating

Hardware--Soldering

Hardware

Mas-i4 Specifications
Item	MAS-i4
General
Operating power/Max power	8KW/25KW
PCB dimension	100x100---W600xL600mm
PCB top clearance PCB	100mm
PCB bottom clearance PCB	35mm
Max PCB&carrier load	8kgs
Machine dimension	3635(L)1966(W)1720(H)
Net weight	2000KG
Power supply	3PH 380V 50HZ
Air supply	3-5 bars
Exhausting required	600M3/h x 2 ports
Controlling System
Industrial PC	Yes
Typical Program Time	10 Minutes
Program method	Draw path in scanned picture of board
Controlling system	PC
Fluxing system
Flux Nozzle Type	drop jet nozzle
Flux nozzle number	2 sets
Flux Capacity	1L x 2set
Flux Tank	Constant pressure tank
Cleaning tank	Constant pressure tank
Cleaning Capacity	1L x 1set
Motion table	X,Y servo motor
Preheat system
Top preheating	hot air conveciton, 4kw
Bottom preheating	IR preheating, 5kw
Soldering system
Solder Pot quantity	2sets
Solder Pot Capacity	38kgs/pot(mechainical pump)
Wave tunnel & fountain	2 sets/pot x 2 pots = 4sets
Wave nozzle number	4
Pump type	Mechanical pump
Solder Temperature Control	PID
Heat-Up Time	About 30mins
Max Temperature	380 ℃
Solder Pot heater	3kw /pot x 2pots
Solder pot distance	X direction 100mm--300mm Y direction 150mm--300mm
Soldering area	max PCB W600 x L600mm details as explanation
Axes of Motion	X, Y, Z1, Z2
Motion table	X,Y, table for both POT1 and Pot2
	Z1 for pot 1, Z2 for pot 2. Pot 1 &2 distance in Y direction adjustable by servo
Solder Nozzles
Mini Wave Nozzles	Dia 4, 6,8,10,12mm
Customized nozzle	Available
Nozzle Material	Proprietary Alloy
(N2) Inertion Management
N2 heater	Standard Equipped
N2 Temp PID Control Range	25 - 250 ℃
N2 Consumption per Nozzle	1.5m3/H x 4nozzles =6m3/h (Recommend to connect with Selmate-8 N2 generator)
Required N2 Purity	>99.99%
Conveyor System
Conveyor height	900+/-30mm
Conveyor section	3
Conveyor type	stainless steel rollers for all conveyors
Conveyor width adjustment	Auto by software
Conveyor stopper	yes
Conveyor side clamp	yes
SMEMA connection	yes
Alarm & monitoring
Air pressue monitoring	yes
flux level alarm	yes
cleaning solvent level alarm	yes
N2 flow monitoring	optional
N2 purity monitoring	optional
Solder process monitoring	yes
solder level alarm	yes
temperature alarm	yes
maintenance remind	yes
consumable parts life time count down	yes
Motion table limit alarm	yes

Software System
	Solder It ● “Solder It” is a Windows Professional 10 based software designed to create a solder program. It can easy POINT AND CLICK for fluxing path and soldering parameters.

	● All motion path can be editable, include soldering speed, empty move speed, dwell time, solder Z height, wave height, wave slop speed, solder leaving angle, N2 temperature etc. Meanwhile, any factors related to good soldering result, it will be monitored, for sample all air pressure, N2 pressure, N2 purity, N2 flow rate etc.

	● Date base information. Engineer can input all solder, flux, solder nozzle information to machine. When doing programming, they can add these information to programming of board. In future to produce the same board, it will be easy to get not only motion information, but also what flux/solder/nozzle was used before, easy to repeat soldering quality.

	● Pre-maintenance & consumable parts timing function. Can count down consumable parts’ life time, remind engineer to do necessary change in advance. Also, can remind for necessary maintenance of machine.

	● 3 Level logging rights and date log information records. Who use machine, when use machine, what unnormal happen on machine, all these will be recorded.