Merlin A-400P is a offline AOI equipment for SMT component inspection and chip component inspection and THT solder joint inspection.The software adopts the function of image comparison for programming, which is simple to program, it greatly reduce the programming and debugging work.
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Dimension of the machine
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● High stability platform ensure machine running fast and stably. |
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● X/Y servo motor with high precision ball screw driving system ensures running accuracy. |
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● Equipped with 12M pixels CCD with RGB+W+UV 5 color light source to ensure inspection accuracy. |
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Algorithm Intelligent programming way: The traditional algorithm is mainly to compare the color of the reflected light of the soldering joint, and then to judge whether it has bad quality. In this case, the programmer is required to be experienced and familiar with the various forms of bad products. The software adopts the function of image comparison for programming, which is simple to program.
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Programming Easy programming: The machine has a library of components, and commonly used components can be programmed directly using the parameters in the library.
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Programming Easy programming: The system automatically matches the detection parameters of solder joints, No need to draw separate pin frames and solder frames, just draw the overall detection box of the solder pad, and the software will automatically identify the solder area and pins.
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Detection item SMD Component Detection item: Missing, Reversed, Shift, Damaged, Skew, Redundant, Foreign material.
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Detection item THT Solder Joint Detection item: excess, insufficient, no foot, bridge, hole etc.
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Offline Automated Inspection System Features |
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● High stability platform ensure machine running fast and stably. |
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● X/Y servo motor with high precision ball screw driving system ensures running accuracy. |
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● Equipped with 12M pixels CCD with RGB+W+UV 5 color light source to ensure inspection accuracy. |
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● Detection items: Chip components: Wrong, Miss, Reversed, Skew, Redundant, shift, foreign matter. Solder joint: excess, insufficient, no foot, bridge, not wetting. |
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● The software adopts the function of image comparison for programming, which is simple to program, it greatly reduce the programming and debugging work.Support CAD file fast programming. |
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● Equipped with Data statistics software, easy to search and export detailed statistical data. |
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● Automatically read barcode with camera. |
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Merlin A-400P Offline Automated Inspection System Specification: |
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Model |
Merlin A-400P |
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Camera: |
Basler 12MP 5GigE Camera |
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Lens Options: |
Standard: 15um, Optional 10um (Customisable Lens Options Available) |
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Lighting: |
5 Colour Lighting Ring (RGBW/UV) |
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X / Y Movement: |
AC Servo Motor Ball Screw and Linear Rail |
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PC Configuration: |
Intel Core i5 Processor, 16GB DDR4 Memory, 1TB M.2 SSD |
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Power Supply: |
1P, 220V, 50/60Hz, 10A |
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Machine Dimensions: |
W973*D1192*H1536mm |
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Machine Weight: |
486Kg |
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Operating System: |
Windows 11 64Bit |
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Programming: |
CAD File Loading, Manual Teaching |
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Statistic Data Function: |
Integrated SPC Software with Automatic Program Optimisation |
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Minimum PCB Size: |
50mm x 50mm (L x W) |
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Maximum PCB Size: |
450 * 360mm (L x W) |
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Maximum PCB Thickness: |
< 6.0mm |
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Component Clearance: |
Top/Bottom: 40/50mm |
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Clamping Edge: |
> 3.0mm |
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Component Inspection Tests : |
Missing, Reversed, Shifted, Damaged, Skew, Tombstone |
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Solder Inspection Tests : |
No Solder, Insufficient/Extra Solder, Bridge |
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Smallest Component Inspection: |
Chip: 0201 |
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Barcode Recognition: |
1D or 2D Barcode Reading Via The Camera |
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Optional Stations: |
Offline Programming Station, Rework Station and Remote Review Station |
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Merlin A-400P Offline Automated Inspection System Includes: |
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Standard configuration: |
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1. Merlin A-400P Automated Optics Inspection Machine |
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2. Data statistic software(combined with AOI software). |
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Option configuration: |
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1. Offline programming software |
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