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Unit-i1 inline 1 nozzle compact selective soldering

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Unit-i1 is the latest generation selective with below feature:
All in one compact inline machine !!!

> One drop jet fluxer nozzle.
> Inbuilt with bottom IR preheating zone.
> Single solder pot with one wave tunnel.
> Conveyor table is moving in X/Y direction under server motor. During fluxing & soldering, it will combine fluxer nozzle & solder pot’s Z direction motion to finish fluxing & soldering in XYZ direction motion.
> Standard equipped with wave height calibration.
> Windows 10 system English version.

Available Options


How to meet “All in one compact inline machine”

All in one compact inline machine

How to meet “All in one compact inline machine”

All in one compact inline machine

Compact inline Selective Soldering Machine

Compact inline Selective Soldering Machine

Compact inline Selective Soldering Machine

Compact inline Selective Soldering Machine

Compact inline Selective Soldering Machine

Compact inline Selective Soldering Machine

Compact inline Selective Soldering Machine

Compact inline Selective Soldering Machine-3

Compact inline Selective Soldering Machine

Compact inline Selective Soldering Machine

Compact inline Selective Soldering Machine

Compact inline Selective Soldering Machine

Unit-i1 Specifications

  Item

  Unit-i1

  General

 

  Operating power/Max power

  4KW/6.5KW

  PCB dimension

  50x50---W350xL450mm

  PCB top clearance  PCB

  70mm

  PCB bottom clearance  PCB

  30mm

  Max PCB & carrier load

  3kgs

  Machine dimension

  1386(W)*1917(D)*1418(H)

  Net weight

  500KG

  Power supply

  1PH 220V

  Air supply

  3-5 bars

  Exhausting required

  200M3/h

  Controlling System

 

  Industrial PC

  Yes

  Typical Program Time

  10 Minutes

  Program method

  Draw path in scanned picture of board

  Controlling system

  PC

  PCB Robotic Platform

 

  Axes of Motion

  X, Y, Z

  Motion Control

  Servo motors for X,Y,Z

  Position Accuracy

  + / - 0.05mm

  Fluxing system

 

  Flux Nozzle Type

  drop jet nozzle

  Flux nozzle number

  1 set

  Flux Capacity

  1L x 1set

  Flux Tank

  Constant pressure tank

  Cleaning tank

  Constant pressure tank

  Cleaning Capacity

  1L x 1set

  Preheat

 

  Bottom preheating

  2kw (bottom)

  Soldering system

 

  Solder Pot quantity

  1

  Solder Pot Capacity

  15kgs

  Wave tunnel & fountain

  1 set

  Wave nozzle number

  1

  Pump type

  Mechanical pump

  Solder Temperature Control

   PID

  Heat-Up Time

  About 30mins

  Max Temperature

  380 ℃

  Solder Pot heater

  1.5kw

  Solder Nozzles

 

  Mini Wave Nozzles

  Dia 4, 6,8,10,12mm

  Customized nozzle

  Available

  Nozzle Material

  Proprietary Alloy

  (N2) Inertion Management

 

  N2 heater

  Standard Equipped

  N2 Temp PID Control Range

  25 - 250 ℃

  N2 Consumption per Nozzle

  1.5m3/H (Recommend to connect with Selmate-4 N2 generator)

  Required N2 Purity

  >99.99%

  Conveyor System

 

  Conveyor height

  900+/-30mm

  Conveyor type

  mini shaft

  Conveyor width adjustment

  Auto by software

  Conveyor stopper

  yes

  Conveyor side clamp

  yes

  SMEMA connection

  yes

  Alarm & monitoring

 

  Air pressue monitoring

  yes

  flux level alarm

  yes

  cleaning solvent level alarm

  yes

  N2 flow monitoring

  optional

  N2 purity monitoring

  optional

  Solder process monitoring

   yes

  solder level alarm

  yes

  temperature alarm

   yes

  maintenance remind

   yes

  consumable parts life time count down

  yes

  Motion table limit alarm

   yes


Software System

Solder It

Solder It

● “Solder It” is a Windows Professional 10 based software designed to create a solder program. It can easy POINT AND CLICK for fluxing path and soldering parameters.

All motion path can be editable

● All motion path can be editable, include soldering speed, empty move speed, dwell time, solder Z height, wave height, wave slop speed, solder leaving angle, N2 temperature etc. Meanwhile, any factors related to good soldering result, it will be monitored, for sample all air pressure, N2 pressure, N2 purity, N2 flow rate etc.

Date base information

● Date base information. Engineer can input all solder, flux, solder nozzle information to machine. When doing programming, they can add these information to programming of board. In future to produce the same board, it will be easy to get not only motion information, but also what flux/solder/nozzle was used before, easy to repeat soldering quality.

Pre-maintenance & consumable parts timing function.

● Pre-maintenance & consumable parts timing function. Can count down consumable parts’ life time, remind engineer to do necessary change in advance. Also, can remind for necessary maintenance of machine.

3 Level logging rights and date log information records.

● 3 Level logging rights and date log information records. Who use machine, when use machine, what unnormal happen on machine, all these will be recorded.

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