Microfocus X-Ray Counter MXC430

1. America closed type X-ray tube, long lifetime, maintenance-free. 

2. 17” super definition digital flat panel detector (FPD), eliminate the scanning detector. 

3. Ultrafast counting, one 7” (180mm) reel needs about 9s, four 7” reels or one 15” (380mm) reel needs about 14s. 

4. Can count max 17” (430mm) diameter reel with a moisture barrier bag or JEDEC tray, etc. 

5. Artificial intelligence deep learning algorithm with independent intellectual property rights, software accumulates data to the cloud database and shares it to all machines. 

6. No need to enter the reel data in the factory in advance, users can use it directly. 

7. Compared with the traditional parts counter, it can greatly improve the efficiency and accuracy, save manpower, and greatly shorten the time of material entering and leaving the warehouse. 

8. Support MES, ERP, and other systems, to manage material warehouses digitally. Permanent software algorithm updates.

Available Options

Working Principle

Our Advantages Features

● America closed type X-ray tube, long lifetime, maintenance-free.

● 17” super definition digital flat panel detector (FPD), eliminate the scanning detector.

● Ultrafast counting, one 7” (180mm) reel needs about 9s, four 7” reels or one 15” (380mm) reel needs about 14s.

● Can count max 17” (430mm) diameter reel with a moisture barrier bag or JEDEC tray, etc.

● Artificial intelligence deep learning algorithm with independent intellectual property rights, software accumulates data to the cloud database and shares it to all machines.

● No need to enter the reel data in the factory in advance, users can use it directly.

● Compared with the traditional parts counter, it can greatly improve the efficiency and accuracy, save manpower, and greatly shorten the time of material entering and leaving the warehouse.

● Support MES, ERP, and other systems, to manage material warehouses digitally. Permanent software algorithm updates.

Microfocus X-Ray Counter MXC430 Specification:
Model	MXC430
X-ray source	Type	Closed, microfocus
	Max tube voltage	80kV
	Max tube current	700μA
	Focal spot size	30μm
Flat panel detector	Type	Super definition digital FPD
	Effective area	427mm*427mm
	Pixel size	139μm
	Resolution	3072*3072
Reel/tray counting	Max size	17” (430mm)
	Max thickness	85mm
	Min parts size	01005
	Speed	7-10s
	Accuracy	≥99.9%
Equipment	Dimensions	1000mm (L) * 1300mm (W) * 1920mm (H)
	Weight	850kg
	Power supply	AC110-220V 50/60HZ
	Max power	1500W
	Industrial PC	I3-7100 CPU, 8G RAM, 240GB SSD
	Displayer	24” HDMI LCD
Other functions	Code scanning	Barcode and QR code
	Label printing	Print material code and quantity automatically after counting.
	Management system connection	MES, ERP etc.
Safety	Radiation leakage	No leakage, international standard: ≤1μSv/h.
	Back door safety interlock	Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray.
	Tray collision protection	There are steel plates protect the tray from collision when it comes out.
	Anti-pinch safety light curtain	Once the hand enters the movement range of the tray, the safety light curtain will be triggered, the tray will stop immediately, and the software will pop up a prompt at the same time. Users can continue only the hand leaves and click confirm on the prompt.
	Emergency stop	In front of the operation position, press to power off.

Speed and Accuracy

Till now, the counting time and accuracy of various sizes of reels as below. It will be faster and more accurate as our algorithm updates.

Reel size	Parts size	Quantity	Repeat Accuracy	Speed
7” (180mm)	01005	10000	99.8%	9-10s
7” (180mm)	0201	10000	99.9%	9-10s
7” (180mm)	0402	10000	99.9%	9-10s
7” (180mm)	0603	5000	99.9%	8-10s
10” (254mm)	1206	5000	99.9%	9-10s
15” (380mm)	1206	10000	99.9%	10-12s

Artificial intelligence deep learning algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:

1. Aspect ratio

2. The angle of each corner of the component;

3. Slope between components from inside to outside;

4. Deformation of component images from the inside to the outside, etc.

As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.

Cloud database

Every 1Clicksmt X-ray counter can connect to our cloud database. The data and images of the machine will be uploaded to the cloud, and the machine will automatically download the latest database. Our engineers also optimize the algorithm in the background according to the images and data collected by each machine, and regularly update it to the database for customers.

Over time, the accuracy of counting will be closer to 100%, and the coverage of component types will become wider and wider. When a machine counts a new kind of component, if the data of this kind of component is stored in our database, our software can directly call the data, which brings users higher efficiency, accuracy and coverage.